A: 外板的曲面展开采用测地线法,精度能满足要求吗?
B: 能满足,偏差可控制在≤2mm/m。
A: The geodesic line method is used for the curved surface development of the shell plate. Can the accuracy meet the requirements?
B: Yes, the deviation can be controlled within ≤2mm/m.
A: 抛丸后的钢材表面有局部未清理到的锈蚀,是覆盖率不够吗?
B: 是的,已增加抛丸时间,确保覆盖率达到 100%。
A: There's local unremoved rust on the shot-blasted steel surface. Is it due to insufficient coverage?
B: Yes, we've increased the shot blasting time to ensure 100% coverage.
A: 分段焊接后的收缩量超过 5mm/m,需要预放收缩量吗?
B: 需要,按 0.5% 的比例预放收缩量,抵消焊接变形。
A: The shrinkage of the section after welding exceeds 5mm/m. Is it necessary to pre-set shrinkage allowance?
B: Yes, pre-set shrinkage allowance at a ratio of 0.5% to offset welding deformation.
A: 磁粉探伤的磁化电流太小,缺陷显示不清晰。
B: 增大磁化电流至规定值的 120%,重新检测。
A: The magnetizing current for magnetic particle inspection is too small, and defect display is unclear.
B: Increase the magnetizing current to 120% of the specified value and re-test.
A: 板材剪切后的毛刺清除不彻底,会影响装配贴合度。
B: 增加打磨工序,确保毛刺高度≤0.2mm。
A: The burrs after plate shearing are not completely removed, which will affect assembly fit.
B: Add a grinding process to ensure burr height ≤0.2mm.
A: 总段对接时的平面度偏差有 6mm,要求≤4mm。
B: 用液压千斤顶顶起调整,垫入垫片控制平面度。
A: The flatness deviation during block butt joint is 6mm, requiring ≤4mm.
B: Lift and adjust with hydraulic jacks, and insert gaskets to control flatness.
A: 焊接工艺评定中的冲击功值低于标准,需要重新评定吗?
B: 需要,冲击功需≥34J,重新调整参数进行评定。
A: The impact energy value in the welding procedure qualification is lower than the standard. Is re-qualification needed?
B: Yes, the impact energy must be ≥34J. Re-adjust parameters for qualification.
A: 数学放样的型线与实尺样板比对有偏差,原因是什么?
B: 是样板制作时的回弹导致,已修正放样数据。
A: There's a deviation between the mathematical lofting line and the full-scale template. What's the reason?
B: It's caused by springback during template production. The lofting data has been corrected.
A: 酸洗后的钢材放置时间过长,表面产生浮锈。
B: 缩短放置时间,24 小时内完成底漆喷涂。
A: The pickled steel has been placed for too long, and surface rust has formed.
B: Shorten the placement time and complete primer spraying within 24 hours.
A: 肋骨安装的间距累积偏差达到 15mm,超过 10mm 的允许值。
B: 从基准肋骨开始重新调整,控制单档偏差≤5mm。
A: The accumulated deviation of frame installation spacing reaches 15mm, exceeding the allowable 10mm.
B: Readjust from the reference frame to control single-span deviation ≤5mm.
A: 激光切割的焦点偏移导致切口倾斜,角度超过 3°。
B: 校准焦点位置,确保切口垂直度偏差≤1°。
A: The laser cutting focus offset causes the cut to tilt, with an angle exceeding 3°.
B: Calibrate the focus position to ensure cut perpendicularity deviation ≤1°.
A: 密性试验用的压力表精度等级不够,测量误差大。
B: 更换 1.6 级精度的压力表,确保测量准确。
A: The accuracy class of the pressure gauge used for tightness test is insufficient, resulting in large measurement error.
B: Replace with a pressure gauge of class 1.6 to ensure accurate measurement.
A: 分段的临时支撑拆除后产生变形,是支撑数量不足吗?
B: 是的,已增加 2 个支撑点,待焊接应力释放后再拆除。
A: The section deforms after removing temporary supports. Is it due to insufficient supports?
B: Yes, 2 more support points have been added. Remove them after welding stress is released.
A: 焊缝的余高过渡太陡,应力集中明显。
B: 打磨余高过渡区,使坡度≤1:4。
A: The weld reinforcement transition is too steep, with obvious stress concentration.
B: Grind the reinforcement transition area to make the slope ≤1:4.
A: 抛丸用的磨料粒度太大,导致钢材表面粗糙度超标。
B: 更换粒度为 0.8-1.2mm 的磨料,降低表面粗糙度。
A: The abrasive particle size for shot blasting is too large, resulting in excessive surface roughness of steel.
B: Replace with abrasive with particle size 0.8-1.2mm to reduce surface roughness.
A: 板材拼接的焊缝位置与图纸不符,偏移了 100mm。
B: 按图纸重新调整板缝位置,确保偏差≤50mm。
A: The position of the plate butt weld does not match the drawing, with an offset of 100mm.
B: Readjust the plate seam position according to the drawing to ensure deviation ≤50mm.
A: 渗透探伤的渗透剂停留时间不足,细小缺陷未显示。
B: 延长停留时间至 10 分钟,确保缺陷充分渗透。
A: The penetrant dwell time for penetrant testing is insufficient, and small defects are not displayed.
B: Extend the dwell time to 10 minutes to ensure full penetration of defects.
A: 肋骨冷弯后的扭曲度超过 2mm/m,需要矫正吗?
B: 需要,用专用夹具矫正,确保扭曲度≤1mm/m。
A: The torsion degree of the cold-bent frame exceeds 2mm/m. Is straightening needed?
B: Yes, straighten with special clamps to ensure torsion degree ≤1mm/m.
A: 总段的重心位置计算错误,导致吊装时倾斜。
B: 重新计算重心,调整吊点位置确保平衡。
A: The calculation of the block's center of gravity is wrong, causing tilt during hoisting.
B: Recalculate the center of gravity and adjust lifting points to ensure balance.
A: 焊接后的角变形采用水火矫正,温度控制在多少合适?
B: 控制在 600-800℃,避免超过 Ac3 温度。
A: What's the appropriate temperature for flame straightening of angular deformation after welding?
B: Control it at 600-800℃, avoiding exceeding Ac3 temperature.
A: 数学放样的曲线拐点数量超过标准,光顺性不合格。
B: 采用样条函数重新光顺,减少拐点至零。
A: The number of curve inflection points in mathematical lofting exceeds the standard, and fairness is unqualified.
B: Re-fair with spline functions to reduce inflection points to zero.
A: 钢材预处理线的输送速度过快,影响除锈和喷漆质量。
B: 降低输送速度 20%,确保处理时间充足。
A: The conveying speed of the steel pretreatment line is too fast, affecting derusting and painting quality.
B: Reduce the conveying speed by 20% to ensure sufficient processing time.
A: 分段的对接边缘存在波浪变形,间隙忽大忽小。
B: 用火焰加热矫正波浪变形,使间隙均匀。
A: The butt edge of the section has wave deformation, with uneven gaps.
B: Correct wave deformation with flame heating to make the gap uniform.
A: 射线检测的底片黑度不足,影响缺陷识别。
B: 增加曝光时间,确保黑度达到 2.0-4.0。
A: The film density of radiographic testing is insufficient, affecting defect identification.
B: Increase exposure time to ensure density reaches 2.0-4.0.
A: 板材的厚度方向存在偏差,一边厚一边薄。
B: 与钢厂沟通,要求厚度公差控制在 ±0.3mm 内。
A: There's a deviation in the thickness direction of the plate, with one side thicker than the other.
B: Communicate with the steel mill to require thickness tolerance within ±0.3mm.
A: 肋骨与外板的焊接采用间断焊,焊段长度符合要求吗?
B: 符合,焊段长 50mm,间距 100mm,满足工艺规定。
A: Intermittent welding is used for the frame and shell plate. Does the weld segment length meet the requirements?
B: Yes, the segment length is 50mm and spacing is 100mm, meeting process regulations.
A: 套料时未考虑切割余量,导致零件尺寸偏小。
B: 增加 3mm 的切割余量,重新套料排版。
A: Cutting allowance was not considered during nesting, resulting in small part dimensions.
B: Add 3mm cutting allowance and re-nest.
A: 等离子切割的喷嘴磨损,导致切口宽度增大。
B: 更换新喷嘴,控制切口宽度≤3mm。
A: The plasma cutting nozzle is worn, resulting in increased kerf width.
B: Replace with a new nozzle to control kerf width ≤3mm.
A: 总段合拢后的中心线偏差达到 8mm,需要调整吗?
B: 需要,用绞车牵引调整,确保偏差≤5mm。
A: The centerline deviation after block joining reaches 8mm. Is adjustment needed?
B: Yes, adjust with winch traction to ensure deviation ≤5mm.
A: 焊接用的焊丝直径选错了,应该用 φ1.2mm 却用了 φ1.6mm。
B: 立即更换焊丝,按正确直径施焊。
A: The wrong diameter of welding wire was used; φ1.2mm should be used instead of φ1.6mm.
B: Replace the wire immediately and weld with the correct diameter.
A: 外板的曲面展开采用切面展开法,与测地线法相比精度如何?
B: 稍低,但偏差仍可控制在≤3mm/m,满足要求。
A: The tangent development method is used for the shell plate's curved surface. How does its accuracy compare with the geodesic method?
B: Slightly lower, but the deviation can still be controlled within ≤3mm/m, meeting requirements.
A: 抛丸后的钢材表面有手印污染,影响底漆附着力。
B: 要求操作人员戴手套接触,污染部位重新处理。
A: The shot-blasted steel surface has fingerprint contamination, affecting primer adhesion.
B: Require operators to wear gloves, and reprocess contaminated areas.
A: 分段的焊接变形采用机械矫正,效果比火工矫正好吗?
B: 对于薄板效果更好,可避免热变形影响。
A: Mechanical straightening is used for section welding deformation. Is it better than flame straightening?
B: Better for thin plates, avoiding thermal deformation effects.
A: 磁粉探伤的磁痕显示模糊,是对比度不够吗?
B: 是的,更换高对比度磁粉,确保磁痕清晰。
A: The magnetic particle indication is blurred. Is it due to insufficient contrast?
B: Yes, replace with high-contrast magnetic particles to ensure clear indications.
A: 板材剪切后的平面度超差,是剪床间隙调整不当导致的吗?
B: 是的,重新调整剪床间隙至板厚的 10-15%。
A: The flatness of the sheared plate is out of tolerance. Is it caused by improper adjustment of the shearing machine gap?
B: Yes, readjust the gap to 10-15% of the plate thickness.
A: 总段的水平度采用水准仪测量,精度能满足要求吗?
B: 能满足,水准仪精度为 ±1mm,符合测量要求。
A: The block's levelness is measured with a level. Can the accuracy meet the requirements?
B: Yes, the level accuracy is ±1mm, meeting measurement requirements.
A: 焊接工艺卡中的预热温度与实际不符,需要修改吗?
B: 需要,按实际检测的环境温度调整预热温度。
A: The preheating temperature in the welding process card is inconsistent with the actual. Does it need modification?
B: Yes, adjust the preheating temperature according to the actual ambient temperature.
A: 数学放样的坐标数据与 CAD 模型不符,哪里出错了?
B: 是数据转换时的单位错误,已统一为毫米单位。
A: The coordinate data of mathematical lofting does not match the CAD model. What went wrong?
B: It's a unit error during data conversion. Unified to millimeters.
A: 酸洗后的中和处理不彻底,钢材表面 pH 值呈酸性。
B: 延长中和时间,确保 pH 值达到 7-8。
A: The neutralization after pickling is incomplete, and the steel surface pH is acidic.
B: Extend neutralization time to ensure pH reaches 7-8.
A: 肋骨安装的垂直度用线锤测量,偏差有 2mm/m。
B: 符合要求,允许偏差≤3mm/m。
A: The perpendicularity of frame installation is measured with a plumb bob, with a deviation of 2mm/m.
B: It meets the requirements; the allowable deviation is ≤3mm/m.
A: 激光切割的板材出现热变形,是切割速度太慢导致的吗?
B: 是的,提高切割速度 5%,减少热输入。
A: The laser-cut plate has thermal deformation. Is it caused by too slow cutting speed?
B: Yes, increase the cutting speed by 5% to reduce heat input.
A: 密性试验的合格标准是什么?有轻微渗漏允许吗?
B: 不允许,必须无任何渗漏,压力保持稳定。
A: What's the qualification standard for tightness test? Is slight leakage allowed?
B: No, there must be no leakage, and the pressure must remain stable.
A: 分段的临时加强材焊接在受力区域,影响结构强度。
B: 移至非受力区域焊接,减少对母材的影响。
A: The temporary stiffeners of the section are welded in the stressed area, affecting structural strength.
B: Move to non-stressed areas for welding to reduce impact on the base material.
A: 焊缝的余高打磨后出现凹陷,是打磨过度导致的吗?
B: 是的,控制打磨量,确保不低于母材表面。
A: The weld reinforcement has depressions after grinding. Is it caused by excessive grinding?
B: Yes, control the grinding amount to ensure it's not lower than the base material surface.
A: 抛丸机的除尘效果差,工作环境粉尘浓度超标。
B: 清理除尘器滤芯,确保粉尘浓度≤10mg/m³。
A: The dust removal effect of the shot blasting machine is poor, and the dust concentration in the working environment exceeds the standard.
B: Clean the dust collector filter to ensure dust concentration ≤10mg/m³.
A: 板材拼接的焊缝余高一边高一边低,不均匀。
B: 调整焊接速度和电流,确保余高均匀。
A: The weld reinforcement of the plate butt joint is uneven, with one side higher than the other.
B: Adjust welding speed and current to ensure uniform reinforcement.
A: 渗透探伤的清洗不彻底,有残留渗透剂导致假显示。
B: 增加清洗时间,确保无残留后再涂显像剂。
A: The penetrant testing cleaning is incomplete, with residual penetrant causing false indications.
B: Increase cleaning time to ensure no residue before applying developer.
A: 肋骨冷弯后的圆弧半径用样板检查,偏差有 10mm。
B: 重新调整弯圆机参数,使偏差≤5mm。
A: The arc radius of the cold-bent frame is checked with a template, with a deviation of 10mm.
B: Readjust the bending machine parameters to make deviation ≤5mm.
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